Engineered Boardwalks and Ground Reinforcement.
Modular boardwalk infrastructure and permeable ground stabilization built from 100 percent recycled high-density plastics.
Gear Walk
Interlocking recycled plastic boardwalk components engineered for temporary and permanent access over sensitive terrain.
Gear Walk Pile
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Gear Walk Beam Standard
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Gear Walk Beam Heavy
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Gear Plank — Ultra Decking Board
View Product →Ground Reinforcement
Interlocking recycled plastic grid and slab systems for vehicle access, event flooring, and permanent ground stabilization applications.
Gear Heavy Grid
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Gear Paddock Slab
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Gear Pave
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Gear Paving Stone
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Gear Eco Slab
View Product →Ground Protection Mats
High-density polyethylene access mats engineered for pedestrian, light vehicle, and extreme-load applications across Canadian and US job sites.
Gear Lite-Step | Portable Ground Protection & Pedestrian Mat
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Gear Track | All-Vehicle Access & Utility Mat
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Gear Titan | Extreme-Load Composite Mat
View Product →Frequently Asked Questions
Direct answers to the most common technical and specification questions from site managers, engineers, and project planners.
How much weight can an HDPE ground protection mat hold?
Load capacity depends on the mat and subsurface conditions. The Gear Lite-Step is rated to 400 PSI for pedestrian and light equipment use. The Gear Track handles 600 PSI for construction fleets and utility vehicles. The Gear Titan reaches 750 PSI for crane outrigger pads and drill rig foundations. The Gear Heavy Grid achieves 2,700 PSI for industrial paving.
Are recycled plastic boardwalks slip-resistant when wet?
Yes. The Gear Plank Ultra carries a grooved R10 anti-slip rating tested to ZH1/571 and DIN 51130 — the public safety standard for pedestrian walkways. Unlike timber, the non-absorbent surface prevents algae growth, which is the leading cause of slip hazards on marine and wetland boardwalks.
What is the deflection performance of recycled plastic decking?
Under a 150 kg centrally-applied point load, the Gear Plank Ultra (38mm profile) deflects just 1.1mm at a 40cm span and 4.6mm at 80cm — better than standard timber decking of equivalent dimension. Steel reinforcement options reduce deflection further, down to 0.5mm at 40cm spans. Flexural E-Modulus is 1,289 MPa at -5°C and 581 MPa at 23°C (DIN EN ISO 178).
Are Gear Industrial products safe for wetlands and marine environments?
Yes. All products use chemically inert, non-leaching recycled polyolefins certified to DIN EN 71-3 (the European standard for toy safety — the most stringent non-toxic benchmark available). Water absorption is less than 1% even after extended immersion at 100°C. Products will not rot, leach CCA/ACQ preservatives, or contaminate protected wetland or marine ecosystems.
How do I install the Gear Walk System — what tools are required?
The recycled polyolefin material processes like wood. High-speed circular saws or band saws with carbide-tipped teeth handle cutting. Standard drill bits (20–30° helix angle, 110–120° point angle) work for fastening. On-site modifications — sawing, drilling, screwing — require no specialist machinery. Always pre-drill pilot holes and leave 1–1.5% expansion gaps for thermal movement.
How do the Gear Titan mats connect and resist shifting under dynamic loads?
The Gear Titan uses a rugged overlapping lip with Gear-Lock pin connectors rated to 750 kg shear strength per pin. This system prevents mat walking and soil compaction under dynamic crane and heavy-haul loads. The 4.25" Hex-Core ribbing distributes load across a larger ground footprint, which is critical on low-CBR substrates like muskeg.
What is the service life and warranty on these products?
All Gear Industrial products carry a 20-year manufacturer's warranty and are engineered for a 50+ year service life. Unlike pressure-treated timber — which enters a maintenance deficit by Year 3 and requires replacement every 10–15 years — recycled polyolefin requires zero maintenance, no painting, no retreating, and will not rot, warp, or splinter at any point in its lifecycle.
How does the Gear Paddock Slab perform for equestrian and livestock applications?
The Gear Paddock Slab is rated to 1,350 PSI when filled and is specifically engineered to absorb hoof point loads without deformation. The open honeycomb design provides excellent free drainage, eliminating mud accumulation in paddocks, feeding areas, and barn aisles. It is not suitable for arenas where jumping takes place.
Are the mats resistant to freezing temperatures and industrial chemicals?
Yes. All HDPE and recycled polyolefin systems are frost-proof and UV-stable across a service temperature range of -5°C to 65°C. The material is impervious to oils, brines, acids, alkalis, animal waste, and most industrial chemicals. It will not splinter or delaminate in freeze-thaw cycles — a critical advantage for Canadian job sites with 100+ freeze-thaw events per winter.
Do you offer rental as well as purchase? Do you ship across Canada and the US?
Yes to both. Rental is available — contact us directly for availability, pricing, and terms for your project. We ship across all of Canada (Atlantic Canada, Ontario, Quebec, Western Canada) and internationally to the United States. For bulk orders and freight logistics, contact our team for a custom freight quote.
Technical Resources
Engineering guides, case studies, and site intelligence from active deployments across Canada and the United States.
Case Study: Sustainable Green Laneway & Emergency Access at the University of Waterloo
Landscape architects and civil engineers frequently face a difficult compromise in urban environments and campus desi...
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Case Study: Winter-Proof Driveway an Heavy Equipment Stabilization in Kitchener, ON
In harsh Canadian climates, traditional concrete and asphalt driveways are highly susceptible to the freeze-thaw cycl...
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Case Study: High-Capacity Commercial Truck Parking in Kelowna, BC
Commercial parking lots designed for heavy transport trucks typically rely on poured concrete or thick asphalt. Howev...
Read Article →The Engineering Truth: Why HDPE Composite Outperforms Timber in Heavy-Duty Sites
timber mats were the industry standard. But in modern infrastructure, "standard" isn't enough—predictability and ROI ...
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The Blueprint for a Fail-Proof Temporary Access Road: A Practical Site Manager’s Guide
A temporary access road is often treated as an afterthought—until the first heavy hauler bottoms out in the mud. A po...
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The Music Festival Mud-Pit: Why Traditional "Quick Fixes" are Costing Event Organizers a Fortune
If you’ve ever managed an outdoor festival in Atlantic Canada, you know the "Sunday Morning Dread." After a weekend o...
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Case Study: Solving Industrial Chemical Dust Challenges for a Toronto Ontario's Mail Facility
In the high-stakes world of industrial infrastructure, standard retail solutions often fall short. For a major mail s...
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The 50-Year Infrastructure Shift: Why hanit® is Replacing Timber in Marine Wetland Environments
In industrial and municipal infrastructure, "standard" timber boardwalks are a compounding liability. Organic materia...
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Case Study: The Ojibway Park Boardwalk
Ojibway Park required a durable, long-term solution for its public boardwalk that could withstand heavy foot traffic ...
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Case Study: Why HDPE Outperforms Timber in Atlantic Canada’s Freeze-Thaw Climate
Managing a construction or industrial site in Newfoundland and Labrador between October and May is a battle against t...
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Why HDPE Mat Thickness Matters More Than You Think
a single-layer HDPE mat concentrates pressure at its centre rather than distributing it uniformly across the surface....
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